1 kV, 10-kW SiC-Based Quadruple Active Bridge DCX Stage in a DC to Three-Phase AC Module for Medium-Voltage Grid Integration

Abstract:

Interfacing low voltage dc to medium voltage three-phase ac grid is often based on series-stackable modular converter architectures. To minimize energy storage requirements, it is advantageous to employ a quadruple active bridge (QAB) stage operating as a “dc transformer” in each stackable module. The QAB stage offers three isolated dc link voltages, which then allow for flexible stacking of three single-phase dc-to-ac inverter stages. Each of the module phases processes a pulsating power having a component at twice the line frequency. This presents a challenge in maintaining zero voltage switching (ZVS) on the secondary sides of the QAB during low-power portions of the line cycle. This article is focused on the design of the QAB stage. A detailed analysis of ZVS switching waveforms is presented, including effects of nonlinear device capacitances. It is shown how ZVS can be achieved at all times using a relatively small circulating current provided by the magnetizing inductance of the high-frequency transformer. Analytical expressions are given for the optimal values of the magnetizing inductance and the dead times of the QAB primary and secondary bridges. The approach is verified by experimental results on a 1 kV, 10-kW SiC-based prototype, demonstrating a relatively flat efficiency curve with a peak efficiency of 97.1% at 75% load.

See publication:
https://ieeexplore.ieee.org/document/9827483
This publication pertains to:
Charging Stations
Publication Authors:
  • Branko Majmunovic
  • Satyaki Mukherjee
  • Trent Martin
  • Dragan Maksimovic
It appeared in:
Peer-reviewed technical journal
Shout-outs/Achievements:

Interfacing low voltage dc to medium voltage three-phase ac grid in applications such as extreme fast charging is often based on series-stackable modular converter architectures. To minimize energy storage requirements, it is advantageous to employ a quadruple active bridge (QAB) stage operating as a “dc transformer” in each stackable module.  The approach is verified by experimental results on a 1 kV, 10-kW SiC-based prototype, demonstrating a relatively flat efficiency curve with a peak efficiency of 97.1% at 75% load.

Keywords:
Dual active bridge, medium voltage (MV) ac, modular dc-to-ac inverters, photovoltaic power systems, quadruple active bridge (QAB), solid-state transformers (SSTs), zero voltage switching (ZVS).